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CONSTRUCTIONAL MATERIALS, PHYSICAL METALLURGY

Shiganov I. N., Misyurov A. I., Smirnova N. A., Usov S. V. — Increase of mechanical characteristics of titanium alloy VT3-1 by local laser impact treatment

The paper discusses the effect of local laser treatment of Titus is a new alloy on the mechanical properties of the material and welded joints. To study the variation of hardness of the machined surface of titanium alloy VT3-1, depending on the processing parameters of pulsed laser radiation. It is shown that if the surface heat treatment the hardness can be increased relative to the base material 2—3 times. To reduce the content material of titanium nitride it is necessary to apply protection treatment zone with argon.
Application of laser shock wave treatment also increases surface hardness, but it creates compressive stresses on the surface of the part, which can favorably affect the fatigue characteristics.
Key words: laser, titanium alloy, heat treatment, vol-new shock treatment, hardness

SHAPING TECHNOLOGY

Ragrin N. A., Aynabekova А. А., Ozgonbekov A. O. — The development of ways and methods for improvement the holes quality at drilling

Methods and results of laboratory researches of improvement of quality of the openings processed by fast-cutting spiral drills are presented. The mathematical model is developed for calculation of parameters of quality of openings, after drilling.
Key words: drill, opening, admission, size, quality, diameter, speed

Averkov K. V., Rechenko D. S., Popov A. Yu., Sergeev V. A. — Roughness of polished surfaces of high-temperature alloy ZhS6-K and steel 12X2MBF

Processing of heat resisting alloy ZhS6-К and steels 12X2MBF, applied in aircraft engineering and used in key knots of the engine demand researches of influence of parameters of process of processing on quality of the processed surface. One of important and influencing quality of processing is speed of grinding.
Key words: heat resisting alloys, grinding processing, aircraft engineering

MACHINE-ASSEMBLING PRODUCTION

Rozinov А. Yu. — Improvement of the small vessels construction on the basis of technological application of the machinery space modules

In the article the technology features of small ships construction and its realization by existing methods are considered. The distribution analysis of hull, assembly and completion works characterizing the modern technology of the small ships construction is presented. The research results of the comparative distribution of locksmith-hull saturation, pipelines, systems and mechanisms installed on the hull structures of small ships are adduced. The basic principles of zonal aggregation, which form the basis for the development of the machinery space modules, are pointed. A description of a typical module is presented. A new scheme for dividing the small ship hull into two voluminous asymmetrical parts with the allocation of volume extremities, chart house and cap is proposed taking into account the structural and technological features of this module. A production line for the small ships construction is described, indicating the work performed at the main positions of this production line.
Key words: block method of construction, new technological solutions, perspective organizational and technological schemes, generalized criterion, main and auxiliary mechanisms, pipelines and systems, locksmith-hullasaturation, modular-aggregate method, assembly units, interblock communications, zone blocks, assembly and welding shop, slipway, block division scheme, mechanized production line

MACHINE-ASSEMBLING PRODUCTION

Ozhegov N. M., Lyalyakin V. P., Slinko D. B. — Features of the thin-layer coatings application in the process of by plasmapowder deposition by stationary and pulsed arc

The technological possibilities of increasing the stability of the formation of thin-film coatings, taking into account the uneven heat distribution in the arc gap and the arc pressure.
The possibility to increase the melting rate of powdered filler material in the axial zone compressed arc and efficiency welding process by minimizing heat input, reduced consumption of filler material and the duration of contacting the solid and liquid phases with particle transport stream in the arc spot area in a molten state for example, highspeed welding parts machinery and equipment.
Key words: surfacing, strengthening, restoration, resource-saving technologies, flattened arc, powdered filler material, thin coating

SPECIAL TECHNOLOGY

Kotov S. A., Lyabin N. A., Shiganov I. N., Ushakov A. E., Tsvetkov D. S., Monastyrev Е. А. — Formation of holes in a glass composite material by a fiber laser radiation

Products made of glass fiber rein forced plastics (GFRP) are widely use din many departments of modern in dustry, in particular, in the construction of pedestrian and automobile bridges. Dimensional processing by internal and external contours is used at the final stage of their manufacture, for example, to form through holes for different propouses.
For this, mechanical machining and laser cutting are used. The laser processing has an umber of advantages, suchas: notool wear, high speed and precision cutting, flexibility in adjusting process parameters and processing algorithm, stable part quality. As are sult of experimental studies of the GFRP with at hickness 7 and 8 mm and matrix base donviny lesterres in dimensional processing by cw radiation of ytterbium fiber laser with a wavelength 1,06 μm the main technological parameters that ensure high quality and processing speed are determined.Acomparativeinvestigationofthemachiningmethodeffectonthemechanical strength of GFRP samples in accordance with GOST 33344—2015 "Pultruded structural profiles of polymeric materials" were carried out.
Key words: ytterbium fiber laser, laser machining, heat affected zone, polymer composite materials, glass fiber reinforced plastic

METHODS OF CONTROL AND DIAGNOSTICS

Petrishin A. V. — On the industrial application of energy dispersive roentgen fluorescent analyzers

Energy dispersive X-ray fluorescence analysis (ED XRF] enables the qualitative and quantitative elemental material composition to be determined, as well as thicknesses of multilayer coatings to be measured. Nowadays this method has been implemented in modern equipment, which is widely used both in laboratory measurements and in industry.
The article describes the basic principles of the method and gives an overview of its different applications. Special attention is paid to the following industrial applications: thickness measurement of immersion gold on circuit boards; thickness measurement and composition of electroless Nickel; thickness measurements of electroplated measurements of silicate coatings; measurements of turbine blade heat-resistant coatings.
Experimental research was carried out; measurements were made with the FISCHERSCOPE X-RAY analyzer manufactured by the company "HELMUT FISCHER GmbH" [Germany). The experimental results for different samples are presented as well as the ways of solving the arising problems. The ED XRF method has proven to be highly efficient for abovementioned industrial applications. The growth of scientific and technological progress is creating new possibilities for wider application of the ED XRF method including problems of non-destructive testing.
Key words: X-ray fluorescence analysis, elemental composition, multilayer coating, coating thickness

MATHEMATICAL MODELING, NUMERICAL METHODS, PROGRAM COMPLEXES

Pereladov A. B. — Study of the abrasive process indicators through the use of a 3-dimensional computer model

The article describes the research of grinding process indices on the basis of the developed computer model executed in the engineering 3D CAD of T-Flex CAD. Through the use of the grinding process simulation results, it became possible to determine the statistical indices of the microcutting process (the statistical distribution of the chips sections areas cut off by single abrasive grain) and to create the power statistical-probabilistic model of the tool work. This model permits to predicts one or another wear rate (dulling, self-sharpening, shedding) with taking into account the static indices of the grinding wheel structure — the strength of grain retention on its working surface. The scientific novelty of the work lies in the fact that new experimental results have been obtained, which allow to evaluate the tool efficiency, the interdependence tool characteristics, the grinding conditions, the properties of the ground material. The results of the research will be used to improve the method for designing diamond-abrasive treatment, which allows to automate the calculation of the grinding tool optimum characteristics and its application modes at specific materials treatment.
Key words: grinding, computer model, chip cross-section, cutting force, statistical distribution

STANDARDIZATION, QUALITY PRODUCTION MANAGEMENT

Tsukurov О. А. — State, problems of development and prospects of the technical regulations application for products whose safety is determined by welding processes

Annotation. It is adduced a brief review of the modern system principles of technical regulation in the Russian Federation, the Eurasian Economic Community (EEC), Customs Union (CU) and the Eurasian Economic Union (EEU) in relation to technical regulations on products for the manufacture of which welding processes are applied.
It is evaluated the conformity of the current technical regulations of the Customs Union-TR TC 032/2013 "On the safety of equipment operating under excessive pressure" to the requirements of the fundamental technical documents of the Customs Union in the field of technical regulation, European Directive 97/23 / EC and the Federal Law RF "On Technical Regulation". It is indicated the necessity to identify the objects of technical regulation in the schedule, including welding processes, the establishment and implementation of requirements for them and compliance evaluation of the regulation objects with the technical regulations.
The objects of technical regulation (products, materials, welding processes) and the corresponding standards of the European Reference Directive 23/97 EC "On the safety of equipment operating under excessive pressure" for usage in the technical regulations of the Customs Union are considered.
Explanations over the application of the "Recommendations on the content and the standard structure of the technical regulations of the Eurasian Economic Union" regarding the management of technical regulation facilities in the schedule are given.
The article is mainly addressed to developers of technical schedules, direct executors of requirements of technical schedules requirements — manufacturers of products, as well as specialists of certification agency that validate the conformity of products to the regulations of TR TC 032/2013.
Key words: technical regulation, technical schedule, standard, equipment operating under excessive pressure, objects of technical regulation, the Customs Union, the Eurasian Economic Union (EEC), EU Directives, conformity evaluation

ECONOMY AND ORGANIZATION OF PRODUCTION

Sazonov А. А. — Development of an industrial enterprise logistics

The analysis of the strengths and weaknesses of logistics departments of the company, identification of opportunities and threats change, as well as the prospects of the development of logistics.
Key words: logistics processes, strengths, weaknesses, development of logistics

EDUCATION AND TRAINING

Pisarenko О. V. — Problems of personnel training for aerospace branch

The results of the analysis of the prospects of implementation of the national state program of space activities, including from the position of ensuring the personnel potential of the industry. Peculiarities of training of aerospace specialists are noted.
Key words: motivation of prospects of professional development programme of space activities, human resources, technology, training, optimal placement

FOREIGN EXPERIENCE

Potapova G. S. — Content of foreign journals

INFORMATION

The 5th International industrial forum "Territory NDT. Nondestructive testing. Tests. Diagnostics"

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