Journal "Tekhnologiya Mashinostroeniya"ISSN 1562-322X
Contents (№2 2015)
to russian

CONSTRUCTIONAL MATERIALS, PHYSICAL METALLURGY

Vlasov А. F., Bogutskiy А. А. — Electroslag remelting on firm start according to the monofilyarny scheme of the process conducting with use of exothermic conducting flux

Experimental methods established that developed method using a solid start with ekzotermicheskih fluxes of conducting an electric current in the solid state, significantly reduces the time needed to slag bath required amount. Granulometric composition of exothermic flux noticeable effect on the macrostructure of the steel does not have practically no effect on the chemical composition of metal the height of the ingot. The proposed method using ESR start ekzotermicheskih flux has no negative effect on the quality of the bottom of the ingot. The technological process of accelerated guidance slag bath solid start at monofilyarnoy diagram of the process.
Key words: ekzotermicheskih flux, productivity, solid start, slag bath, electroslag smelt, granulometric composition, quality metal

SHAPING TECHNOLOGY

Ragrin N. А. — Determination ways classification of the cutting speed at maximum of steadiness and operating time of spiral drills

The analysis of influence of speed of cutting on intensity of wear of ribbons and corners of spiral drills, and classification of ways of determination of speeds of cutting is given at maxima of their firmness and an operating time.
Key words: drill, speed, firmness, ribbons, corners, intensity

Rybakov G. M., Pudkov S. I. — "NEW" methods of the surface plastic deformation

The studies of new methods for surface hardening through the use of laser irradiation, smoothing and cavitation are carried out. New approaches to the study of the represented technologies are proposed.
Key words: strengthening processing, laser processing, smoothing, cavitation

MACHINE-TOOL AND CUTTING TOOLS PRODUCTION

Polkanov Е. G., Starkov V. K., Ryabtsev S. А., Gorin N. А. — Highly productive dressing of the elbor grinding wheels

The article contains the results of theoretical analysis of the kinematics of rotational editing grinding wheels by rotating diamond cup, which were experimentally confirmed. Showing the advantages of the rotary editing in comparison with edit by grinding with a diamond pencil for the grinding parts made of heat-resistant nickel, titanium alloys and high-alloy steels by high-porous cBN grinding wheels with vitrified ligaments.
Key words: cBN grinding wheel, edit, grinding

RECEIPT TECHNOLOGY OF THE PERMANENT CONNECTIONS

Cidyakin V. А., Lyuks D. I. — Installation for pipe adapters butt welding through the use of the low pressure arch in a cross magnetic field with the inverter power supply of an arch

The upgrading facility "STYK-3" is carried out in order to enable the pipe adapters welding from heterogeneous metals with a diameter up to 70 mm. In the facility an improved welding method is used, in which on the arc, burning in the gap between the ends of round billets, transverse magnetic field is superposed. Inverter power source of the low-pressure arc with a current up to 1500 A is developed. The source allows to change the alternating current frequency at welding, to use alternating current with different duration of positive and negative half-waves, move at a constant current of one or another polarity. Setting device with means for a transverse magnetic field creating, which enables the tube blanks assembly for welding outside the vacuum chamber is developed. Modernized System of the computer monitoring and the welding process control is modernized.
Key words: butt welding, low-pressure arc, transverse magnetic field, tube welding, pipe adapters, welding facility, inverter sources

SPECIAL TECHNOLOGY

Aulov V. F., Ivanayskiy V. V., Ishkov A. V., Koval D. V., Krivochurov N. T., Sokolov A. V. — Receiving of the wear-resistance composite boride coating on steel 65Г at HFC-heating

At realization of HFC-HEATING of machinery steel 65Mn under bed of fusion mixture on the basis of moulten boric flux Р-0,66 (in Russian), containing carbide of boron or amorphous boron and activators (NH4Cl, CaF2), are received wear-resistant composition borides coverings FenB—Fe—B by thickness up to 800 microns during 1—2 minutes. With the help of methods of X-ray analysis, X-ray fluorescence spectral microanalysis and the metallographic analysis, composition and structure of coverings are established. Distribution of micro hardness of coverings on depth is investigated and their comparative wear resistance is determined by a standard method.
Key words: borating, RFC-heating, boron, carbide of boron, Fe—B eutectic, soil-cultivating bodies of agricultural machinery

Bratukhin A. V. — Laser hardening of technological equipment for fasteners cold upsetting of aerospace production

The technologies studies results of the tool steels laser thermal hardening and strain-hardened fasteners made from titanium alloys are shown. Practical advices are substntiated.
Key words: tool steels, titanium alloys, laser hardening, fastening articles

Karmanov V. V., Oleynik B. D., Vinokurov N. V. — The improved way of residual technological tension determination in detail surface layers

Residual stress determination method in samples with measurements of its buckling and thickness of removed material layers was improved. Regulation of removed material layers thickness from 8 to 35 μm was offered. Simple residual stress determination formula was developed. As a result, the method simplifies, its laboriousness decreases, component quality assessment accuracy increases.
Key words: residual stresses, buckling measurements, calculation formula

METROLOGY AND MEASUREMENT ASSURANCE

Medar А. V. — Technology and the equipment for definition and control of the products geometry characteristics in assembly production

In this work considered condition and perspective development technology and equipment determination and feature-based inspection mass geometry description at assembly production.
Key words: assembly manufacture, mass geometry description, static balancing, static balancing stand, moment of inertia control stand

TESTING AND DIAGNOSTICS METHODS IN ENGINEERING INDUSTRY

Serebryakov A. S. — The X-ray spectral analysis with use of silicon detectors

MATHEMATICAL MODELING, NUMERICAL METHODS, PROGRAM COMPLEXES

Kruglov А. А., Musina R. Sh., Enikeev F. U. — Computer modeling of the superplastic molding process of the hollow three-layer constructions

Superplastic forming of three-sheet structure is considered both analytically and by means of finite element consideration. Mathematical model is developed within framework of the thin shell theory. Finite element modeling is fulfilled by using ANSYS software. The boundary value problems in the mechanics of solids is stated both in terms of the theory of creep as well as the theory or viscoplasticity. The comparison of the results obtained is made. A good agreement or the analytical solutions with corresponding results of finite element modeling is found.
Key words: Superplastic forming, ANSYS, analytical modeling, creep, viscoplasicity

LABOR PROTECTION AND ECOLOGY

Kholodnikov Yu. V., Tauger V. M., Zamaraev S. Yu. — Axial fans designs improvement of the mines main ventilation

The low efficiency reasons of the axial fans for main airing are discussed and directions for the fan design improving, operation efficiency raising and optimization of the parametric row.
Key words: axial fans, centrifugal fans, composite materials, the fan blades

ECONOMY AND ORGANIZATION OF PRODUCTION

Neminushchaya N. E. — Transfer pricing in the integrated structures and tax control

The article analyzes the transfer pricing methods integrated structures. The author studies the main forms of tax control of transfer pricing. Researched sanctions for companies that violate the procedure for determining the prices used in controlled transactions.
Key words: transfer pricing methods, integrated structures, tax control, the procedure for determining the price, controlled transactions, tax penalty

FOREIGN EXPERIENCE

Potapova G. S. — Content of the foreign journals

INFORMATION

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