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	Journal "Tekhnologiya Mashinostroeniya"	ISSN 1562-322X
	Contents (�3 2016)
to russian

CONSTRUCTIONAL MATERIALS, PHYSICAL METALLURGY

Evgenov A. G., Sukhov D. I., Nerush S. V., Rogalev A. M. � Mechanical properties and structure of the alloy Ni-Cr-W-Mo-Al-Ti-Nb, produced by selective laser melting

An influence of SLS atmosphere (Ar or N2) on mechanical properties and a structure of Ni-based superalloyis considered. The sintering in Ar atmosphere is resulted in higher density of the material, with less quantity of cracks and pores. The investigation showed that sintered material after HIP and aging exceeds cast material in mechanical and creep properties regardless the atmosphere used. The material sintered in Ar atmosphere is characterized by higher mechanical properties, while the material sintered in N2 atmosphere is characterized by higher creep properties.
This fact can be explained by the strengthening of grain borders with ultrafine CrN particles for material sintered in N2 atmosphere.
Key words: powder metallurgy, SLS, powders, Ar atmosphere, N2 atmosphere, mechanical properties, CrN

SHAPING TECHNOLOGY

Rogov V. A., Koshelenko A. S., Khishova E. S. � The stress state research of the toothed crone from the clamping forces in the self-centering chuck in the optical model

Strain intensity state (SIS) ofring gear in static balance through an action of clamping forces in self-centering chuck is researched by photomechanics methodon the optical model. Influence of clamping forces on SIS ofthering gear hole contour beforeit�s processing on the internal grinder is modelled.
Key words: ring gear, photomechanics, optical model, clamping force, strain intensity state (SIS)

Alikulov D. E., Sherov K. T., Mardonov B. T., Gabdulina A. Z., Sherov A. K. � Processing technology of the biaxle shafts mounting surface

This article looks at the size and location of deviations biaxial compound "shaft�opening" in the hole, as well as manufacturing techniques biaxial surfaces. Proposed sequence of receipt of the outer surface of the biaxial shaft with a given accuracy.
Key words: processing biaxial shaft, eccentricity, radial runout, deviation of biaxial compound, boarding radius

Guseynova M. R., Sultanova L. M. � High performance taps for threading in hard-to-machine materials

The features of the threads processing in hard materials, are considered.
Key words: tap; heat-resistant and titanium alloys

MACHINE-TOOL AND CUTTING TOOLS PRODUCTION

Makarov V. M., Savinov Yu. I. � Controlling science intensive instruments of the machine tool stock technical condition

The principles of balancing rocket and space technology itemsin determining the center of mass ofthe coordinates vertically and their comparison with horizontal positionby means of special equipment,that forms the novelty of the domestic stand equipmenttechnology platform and relevance of the method above. Advantages and disadvantages one identified.
Key words: machine repair, defect, fault detection, vibration diagnostics, wear, precision lifecycle

Korolev A. N., Saushkin B. P., Siliverstov A. V., Morgunov Yu. A. � Multi-axis sinker EDM EP-310P

The basic model of multi axis electrodischarge drilling machine tool EP-310P is presented. Some features of machine tool design, monitoring system and technical parameters are discussed.
During exhibition "Metalworking�2015" this machine tool has showed the great interest on representatives of the engine produced industrial enterprises.
Key words: electrical discharge machining, electrodischarge machine tool, little diameter holes drilling

MACHINE-ASSEMBLING PRODUCTION

Rosinov A. Ya., Beskrovny A. Yu. � Working place complex provision with means for building slip assembly fulfilment

The article presents the technical characteristics of the means of assembly such as the assembly of the wedge and screw clamps. Specifications of mechanization hydraulic assembly fluidly and pneumomechanical drive is shown. The duration graphs of the implementation assembly jig using funds characterized by different power-driven actions are presented. Nomogram of the effective scope of these tools is given. The scheme of the instrumental and transport containers for the packaging arrangement and delivery to work places of the slip assembly different means are represented too.
Key words: assembly wedges, press screws, ship hulls slip connection, hydraulic means, pneumoghydraulic means, of shock-rotational action mechanism, pneumomechanical drive, slip assembly process, thickness variation, assembly efforts, power inputs, assemble duration, application area, quantity and nomenclature range of assembly means, instrumental and transport containers

RECEIPT TECHNOLOGY OF THE PERMANENT CONNECTIONS

Mordynskiy V. B., Ilichev M. V., Tyuftyaev A. S. � Gas-forming additives influence on the lauers parameters during plasma powder welding deposit

In order to protect the coating metal from oxidation during the plasma powder coating an option of process with input of gas forming addition of sodium fluoride is tested. An influence of process parameters and of addition rate on the geometry of coated layers of nickel-chromium and chromo manganese alloys during their formation.
Key words: plasma powder coating, scoring resistance, powders for coating, sodium fluoride for gas coverage, coated layer

SPECIAL TECHNOLOGY

Pastukhov A. G., Minasyan A. G., Sharaya O. A. � The stress-strain state valuationof the press-roller crushing segment

The valuation results of the stress-strain state of the proposed structural and technological solutions of the prestressed segments application for roller press mill based on the theory of materials resistance.
Key words: roller press mill, prestressed segment, voltage, wear resistance

Kovtunov A. I., Semistenov D. A., Semistenova T. V., Starodubtsev A. D. � Features of the wear resistant layers formation at mechanized welding deposit aluminum on steel

The investigations of machine surfacing processes or heat and wear-resistance ironaluminum intermetallic alloys have been undertaken. It has been established that arc surfacing with spray aluminum transfer provides stability of surfacing process and stability of overlays chemistry and reduces their forming time. For providing of overlays formation with optimal chemistry and running ability, it was suggested to surface with aluminum wire first and then steel electrode wire.
Key words: intermetallic compound, aluminum, welding, heat resistance, wear resistance

METHODS OF CONTROL AND DIAGNOSTICS

Adaspaeva S. A., Romashin S. F., Markovskiy R. V. � Ultrasonic inspection method features of welded joints fulfiled by friction welding

The works of domestic and foreign scientists, dedicated to the needs of the growth in the use of the friction welding process. We describe the advantages of this type of welding metal parts. The possibility to control the quality of welds products from metal alloys using non-destructive methods of control.
Key words: non-destructive testing, ultrasound, welds, friction welding

Pilyugin S. O., Lunin V. P. � The probability curve determination of the planar defects detection in the welding joints at ultrasonic inspection

The article is devoted to the ultrasonic control of the welded joints in the aerospace industry.
The control case of planar defects, such as faulti fusion and cracks in the root of penetration by using the inclined converter is considered. The calculating methodology of the defect detection probability curve (POD) by using the numerical simulation of ultrasonic inspection procedures, taking into account preventing factors is proposed in the paper. The finite element model is developed, 441 control case of various sizes slots at the converter input corners of 45�, 55� and 65� is modeled.
According to the numerical experiments results curves POD are calculated.
Key words: ultrasonic control, defect detection probability, echo method, inclined converter cracks, numerical simulation, preventing factors

AUTOMATION OF THE TECHNOLOGY PROCESS TECHNOLOGY AND PRODUCTION, ��

Moskvin V. K. � Dynamic characteristics influence of industrial robot at the "loading-unloading" operations automation of the CNC machine tools

The paper deals with the automation of operations "loading�unloading" in the CNC by means of industrial robots. It was noted that determining the load for driving the industrial robot when loading products in the machines is inertial load, which manifests itself in the areas of acceleration and deceleration. On the basis of this study indicated the relevance of the dynamic characteristics of the drive. A mathematical model of a linear stepper electrohydraulic of industrial robots, allowing to investigate the behavior of the drive in the dynamic mode. Compiled structural model of the drive.
As a result of theoretical investigations revealed the nature of dependencies basic drive parameters by the parameters of the working fluid inlet impact load and other factors. We present the conclusions of the work done.
Key words: automation, inertial load, drive, dynamic characteristics, mathematical model, the structural model

MATHEMATICAL MODELING, NUMERICAL METHODS, PROGRAM COMPLEXES

Starostin N. P., Ammosova O. A. � The cooling process modelling at the butt welding of polyethylene pipes by low temperatures conditions

A method of the polyethylene pipes welding at low temperatures without preliminary heating and with cooling of the the welded joint in the heat insulating chamber is considered. According to the results of the process mathematical modeling the determining methodology of the heat insulating chamber demensions and the overhang length of the heated pipe region to ensure the required quality of the welded joint is proposed.
Key words: polyethylene pipe, welded joint, heat-insulating chamber

ECONOMY AND ORGANIZATION OF PRODUCTION

Evstigneev I. S., Lutsenko A. V., Sukhov S. V. � Organization principles of experienced and experimental production in the scientific and industrial associations

The article is devoted to the organization of experienced and experimental production. Typical characteristics of the test and experimental production are analyzed, the basic methods of modeling are considered, the work structure of technology centers, the prototyping method, the principal characteristics of prototyping are adduced. All considered methods and structure present a major part of the test and experimental production in research and production associations.
Key words: organization of the test and experimental production, prototyping, prototype methods, technological centers, industrial technology employed in a test production, prototyping

FOREIGN EXPERIENCE

Potapova G. S. � Content of foreign journals

INFORMATION

Suslov An. A., Suslov D. A. � 18th International Exhibition "MASHEX-2015"of equipment for metal profiles, pipes, sheet processing and metal products manufacture

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