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Popov V. S. — НИКИМТ — 60 years in the Russian nuclear industry

CONSTRUCTIONAL MATERIALS, PHYSICAL METALLURGY

Denisov I. V., Saykov I. V., Kapustin R. D. — Production of metallic materials Al + Cu for explosion welding of the electrical contacts

The present work is devoted to obtaining an electroconductive bimetallic material aluminum + copper for the production of electrical contacts and adapters by explosion welding. The utilization perspective of a damping layer for protecting the metal plate surface at the bimetal M1 + AD1 manufacturing is shown. The conditions for obtaining bimetal by explosion welding via an explosive substances represents the mixture of microporous ammoniac nitre with diesel fuel into corelation 96:4 are determined. The structure influence on the physical and mechanical properties of bimetallic material (tensile strength, resistance to shear and bending, specific electroconductivity) is stadied.
Key words: explosion welding, bimetal material, electrical contacts, damping layer

SHAPING TECHNOLOGY

Bestuzheva O. V., Fedorenko M. A., Bondarenko Yu. A., Sanina T. M. — The research of the cutoff area dependence from technological parameters and rotational processing modes of the large-size parts

The mathematical model for the large-size parts processing having a shape similar to a truncated cone is developed, actual shear area, its dependence from technological and geometrical parameters is calculated. This allows to set the optimal values of technological modes for shaping a cylindrical surface with through the use of attached machine.
Key words: large-size equipment, rotary cutting, cutting area

Andreyashchenko V. A. — Finite element analysis of the stress state at forging the instrument with movable elements

In this paper the stress state forming in the blank at the blacksmithing broaching throhgh the use of the tool with movable elements is studied. It was revealed that compressive stresses prevail in the researched tool during the deformation, having the positive effect on the machined blank quality. Even the maximum main normal stresses have compessing nature at low tensile stresses.
Stress state study was carried out by computer simulation through the use of software package DEFORM 3D. The received results predict the efficiency of the new instrument utilization at the cylindrical blank machining.
Key words: stress state, blacksmith broach, computer simulation, DEFORM 3D, deformation

Zaydes S. A., Vulykh N. V. — The influence of electro-hydroimpulsive treatment on the quality of restored parts such as bushings

The author analyses methods to restore piston pins of internal-combustion engine. He determines the advisability to use the method electrohydroimpulse restoration of details of type of sleeves. Refined process conditions electrohydroimpulse recovery — discharge voltage and forms electroexplosion wire — to obtain deformed sleeves with minimal deviation from the cylindricalness and roundness in length. Parsed character of changes in the microhardness of a deformed samples — is determined by the degree of hardening with the increase of the discharge voltage.
Key words: restorative treatment, electrohydroimpulse processing, piston pin, internal combustion engines, wear, hardening

MACHINE-TOOL AND CUTTING TOOLS PRODUCTION

Bogachev I. I., Klimov V. N., Aleshin S. V., Sapronov I. Yu. — The deep ion-plasmous technology of the cutting tool nitriding

The technology of the deep nitrided layer (2,5 mm deep) producing on tool steels by application of the ion-plasmous nitriding for a short time interval (0,5—2 hours) and subsequent standard heat treatment is considered. The wear resistances tests results of the cutting tool insert made from steel R6M5 and processed in accordance with stated deep nitriding technology are adduced. It is shown that a tool high wear resistance is maintained even after the instrument for tool resharpening to depth of 0,8 mm.
Key words: deep nitriding, ion-plasmous nitriding, tool wear resistance

RECEIPT TECHNOLOGY OF THE PERMANENT CONNECTIONS

Tsys D. G., Shulepov A. V. — The technological welding process (gluing) of thin polymer films on the basis of the management measuring information system

Obtainment of qualitative seams when welding (splicing) thin polymer films is considered. Influence of the available tool on the process results is estimated and guidance on tool characteristic updating, welding (splicing) process control modes to improve obtained seams are offered.
A mathematical model of heating process and its heat lag is rated, and on the base of the findings a PID controller is offered.
Key words: welding, polymer films, mathematical model, thermal process

SPECIAL TECHNOLOGY

Ivanayskiy A. V., Asaeva T. A., Asaev A. S. — The technological process of the machin parts finishing by using a free abrasive with application of the the attached cavitation effect

The technological process of finishing machine parts by free abrasive with using effect the attached cavitation occurring throughout the volume of the process fluid is considered.
Key words: finishing, cavitation, abrasive, technological process, roughness, nanopowder

Shaydurova G. I., Antipin V. E., Zuev A. S. — The composition modification of the sandy-polymeric mandrels by using fiberglass reinforcement

The modification method of the sandy-polimeric mandrels composition through the introduction of fiberglass elements, allows reducing the mandrel material resistance to the water vapor influence at maintaining the strength properties level, is proposing and testing. The modification permits to raise parts fabrication manufacturability by winding process.
Key words: winding, sandy-polymeric mandrel, sandy-composite mandrel

Ivanov V. I., Lyalyakin V. P. — The increasing of the trospark processing efficiency increasing of the metal surfaces by combination with other methods

Considered one of the areas of efficiency of electric-processing method (EDM) metal surfaces.
Shown on the basis of experimental studies that the combination of EDM with other methods provides a surface layers with new products, improved quality and strength characteristics, enhances the effective application of EDM.
Key words: metal surface, spark erosion, the bearing surface, the layer thickness, microhardness, defects, fatigue strength, wear resistance

METHODS OF CONTROL AND DIAGNOSTICS

Shaporev V. A., Popkov Yu. S. — The integrated diagnostic monitoring systems of dangerous production establishments

The article deals with an algorithm for construction of monitoring systems for hazardous industrial and civil facilities. The role of the acoustic emission method in sucn systems is emphasized.
Types and variants of different kinds of probes application are described.
Key words: diagnostic monitoring, industrial safety

AUTOMATION OF THE TECHNOLOGY PROCESS TECHNOLOGY AND PRODUCTION, CAD/CAM

Kalmykov V. V., Malyshev E. N. — Group setting of the bunker hook tongs-orienting devices

The possibility of the bunker hook tongs-orienting devices applicationin in the serial production through the use of group setting principles is considered. The dependences and mathematical models permiting to formalize and algorithmize the task solution of the group adjustments for the purpose of ensuringe the effective utilization of automatic loading devices are received.
Key words: automation of technological processes, equipment loading, flexible production

MATHEMATICAL MODELING, NUMERICAL METHODS, PROGRAM COMPLEXES

Ivanov D. V., Ivanov V. S. — Vector modeling of the cycloidal shaping process at a cylindrical milling of the surface

The principle of relative motion in the simulation is used. The part and associated coordinate system are fixed away from displacement. The mill is inverted forward motion with a velocity equal in magnitude and opposite of her real feed. Full current displacement of the tool top along abscissa and ordinate is defined by the vector sum of the components of the displacement movements reported.
Coordinate system of equations tops residual profile details section is presented as a model of the form error. Residual cross section limited the ascending and descending branches of the trajectories, respectively preceding and following the incisors. It is found that the model does not have an exact solution, since the equations contain the algebraic and transcendental functions from the current time of formation. An alternative solution based on the model of bringing transcendental algebraic expressions to view is considered. Evaluation of error is given. The dependence of the formation of error is produced. Graphical interpretation of the meter and associated milling is shown.
Key words: milling, plane, cycloidal shaping, model. In this case, the milling cutter inverted receives forward movement with a velocity equal in magnitude and opposite of her actual feed of the tool

STANDARDIZATION, QUALITY PRODUCTION MANAGEMENT

Zorina Yu. G., Parvulyusov Yu. Yu., Rozov D. V., Fokin G. V. — ASMK.021MU SRT-2015 and the added innovation cost: how not to stumble on the intellectual property market

Intellectual property — the added value of R & D results, products, services and innovations; property rights and dividends from its civil circulation; capitalization and business liquidity enshuring; scientist degree and its support, management tools of the technologies, dealer networks, overhead expenses and financial f1ows; way to bind a valuable employee and his career lift; monopoly and competitiveness of the copyright owner of intellectual assets (exclusive property rights). It’s something very trendy and the same intangible ... should think — how not to stumble on the market of intellectual property and innovation?
Key words: intellectual property, added value, proprietary rights, capitalization, competitiveness

ECONOMY AND ORGANIZATION OF PRODUCTION

Vladimirov S. A. — Mainline directions of strategic development of effective balanced macroeconomic systems

The purpose of this article is a theoretical substantiation of the possibility of DOS reaches the maximum possible public efficiencies of government spending, investments and taxes in perfect condition coordination bath open economic system. The proposed model can always bring in the ideal case ("zero-loss" public effectively scope of public expenditure and investment) to the maximum possible rate of economic growth, that allows you to substantiate the main directions of the relevant macroeconomic (fiscal, tax and budget) policy.
Key words: efficiency; macroeconomic; quality; a policy; taxes

FOREIGN EXPERIENCE

Potapova G. S. — Content of foreign journals

INFORMATION

Press release — Souzmash Russia signed a cooperation agreement with the industrial development Foundation under the Ministry of industry and trade

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